Discover the best American-made electric vehicles driving innovation and supporting domestic manufacturing.
Key takeaways
- Tesla, Ford, GM, and Rivian continue to anchor homegrown American EV manufacturing.
- International automakers are increasingly building their vehicles in the U.S.
- New plant investments promise to boost U.S. jobs, innovation, and supply chains
The electric vehicle revolution is in full swing, and American manufacturers are at the forefront of this transformation. With over 100 EV models now available in the U.S. market and domestic production facilities expanding rapidly, consumers have more choices than ever when it comes to American-made electric vehicles. But which EVs are truly manufactured in the United States, and who are the major players driving this industry forward?
Understanding the U.S. EV Manufacturing Landscape
The U.S. EV market has experienced remarkable growth, with approximately 1.3 million electric vehicles sold in 2024, representing about 9% of total vehicle sales. The number of U.S.-based auto production facilities has increased by 144% since 2020, demonstrating the industry’s commitment to domestic manufacturing. American automakers and international companies alike have invested billions in U.S. plants, creating tens of thousands of jobs and strengthening local economies.
While automakers like Tesla, GM, Ford, and Rivian are headquartered in the U.S., many foreign brands also build vehicles domestically to meet demand, qualify for incentives, and create local jobs. Companies such as Hyundai, Volkswagen, BMW, and Volvo all operate large U.S. manufacturing plants — from Hyundai’s new EV factory in Georgia to Volkswagen’s ID.4 production line in Tennessee. This makes it increasingly common for a vehicle with a foreign badge to be built on American soil.
The Cars.com American-Made Index ranks vehicles based on where they’re built, where their parts come from, and how much they support the U.S. economy. Interestingly, several “import” brands — including Honda, Toyota, and Volkswagen — regularly appear alongside U.S. automakers on that list, underscoring how global carmakers have deeply integrated into American manufacturing.
Similarly, some American automakers build several of their electric vehicles outside the U.S. For example, Ford produces the Mustang Mach-E in Cuautitlán, Mexico and General Motors builds the Chevy Blazer EV and Equinox EV in Ramos Arizpe, Mexico. Despite their U.S. roots, most American companies use international plants to balance costs, meet demand, and serve global markets.
Who are the largest U.S. EV makers? Tesla dominates the market with a 43.1% market share through September 2024, followed by General Motors and Hyundai. Ford Motor holds approximately 6.6% of the EV market share, while other manufacturers like Volkswagen, Honda, and BMW round out the competitive landscape.
The Top 5 American-Made EVs
1. Tesla Model Y
Leading the pack with 86,000 units sold in Q2 2025, the Tesla Model Y continues its dominance as America’s best-selling electric vehicle. Manufactured at Tesla’s facilities in Fremont, California, and Austin, Texas, the Model Y has claimed the title of the most American-made vehicle for three consecutive years according to Cars.com’s American-Made Index. This compact SUV combines impressive range, cutting-edge technology, and practicality, making it a favorite among American families. Its success represents not just Tesla’s innovation but also the strength of American manufacturing capabilities.
2. Tesla Model 3
With nearly 49,000 units sold last quarter, the Tesla Model 3 maintains its strong position as the second best-selling American-made EV. Manufactured in Fremont, California, the Model 3 pioneered affordable long-range electric vehicles for the mass market. Its production at Tesla’s American factories has created thousands of jobs and established a supply chain that sources many components from U.S. facilities, reducing reliance on imports. The Model 3’s consistent sales performance demonstrates the sustained demand for accessible, American-built electric sedans.
3. Hyundai Ioniq 5
The Hyundai Ioniq 5 has emerged as a serious competitor in the American EV market, selling over 10,000 units in Q2 2025. Manufactured in Ellabell, Georgia, at Hyundai’s dedicated Metaplant America facility, the Ioniq 5 represents significant foreign investment in U.S. manufacturing. This award-winning crossover features ultra-fast charging capabilities and a distinctive retro-futuristic design. Hyundai’s commitment to American production demonstrates the growing appeal of the U.S. as an EV manufacturing hub, while creating valuable jobs in the Southeast.
4. Rivian R1S
Securing fourth place with 6,000 units sold in Q2 2025, the Rivian R1S showcases American innovation in the electric adventure vehicle segment. Built in Normal, Illinois, this all-electric three-row SUV is manufactured by one of America’s most promising EV startups. The R1S combines off-road capability with luxury and cutting-edge technology, appealing to families who want both adventure and sustainability. Rivian’s success demonstrates that new American manufacturers can compete with established automakers in the rapidly evolving EV market.
5. Ford F-150 Lightning
Rounding out the top five with just under 6,000 units sold last quarter, the Ford F-150 Lightning represents America’s electrification of its most iconic vehicle segment. Manufactured in Dearborn, Michigan, this all-electric pickup combines the legendary F-150 capability with zero emissions, proving that American trucks can be both powerful and sustainable. Ford has invested $22 billion in EVs and aims for 40% of its vehicles to be electrified by 2030. The F-150 Lightning’s presence in the top five demonstrates the growing acceptance of electric powertrains even in traditionally gas-powered truck segments.
Why Choose American-Made EVs?
Purchasing an American-made electric vehicle offers benefits that extend far beyond the vehicle itself. Understanding these advantages can help you make an informed decision that aligns with your values and financial goals.
Supporting American Jobs and Communities When you buy an American-made EV, you’re directly supporting thousands of jobs across the country. From assembly line workers in Michigan and California to battery plant employees in Georgia and Illinois, your purchase helps sustain American families and communities. The EV manufacturing ecosystem includes not just vehicle assembly but also parts suppliers, logistics companies, and service networks—all creating a ripple effect of economic opportunity.
Federal Tax Credits and Incentives One of the most tangible benefits of buying American-made EVs is eligibility for federal tax credits. Under current regulations, vehicles must meet domestic manufacturing and battery component requirements to qualify for up to $7,500 in federal tax credits. This significant savings can make the difference between an EV being affordable or out of reach for many families. American-made vehicles are more likely to meet these stringent requirements, putting money back in your pocket.
Shorter Supply Chains and Better Availability Domestic manufacturing means shorter, more reliable supply chains. When vehicles and parts are made locally, they’re less vulnerable to international shipping delays, port congestion, or global supply chain disruptions. This translates to better vehicle availability, faster delivery times, and quicker access to replacement parts when you need service.
Quality Control and Standards American manufacturing facilities must adhere to strict U.S. labor laws, environmental regulations, and safety standards. This oversight ensures that vehicles are built in facilities with fair working conditions and environmental protections, giving you confidence in both the quality of your vehicle and the ethics of its production.
Environmental Benefits While all EVs reduce emissions compared to gas vehicles, American-made EVs often have a smaller carbon footprint in their production and delivery. Shorter transportation distances from factory to dealership mean fewer emissions from shipping, and U.S. manufacturing facilities are increasingly powered by renewable energy sources.
The Impact of American EV Manufacturing
The growth of EV production in America extends beyond just vehicle assembly. Battery manufacturing facilities are being built across the country, with companies like Envision AESC constructing battery cell factories in South Carolina and other states. BMW, for instance, plans to build at least six fully electric models in the U.S. by 2030. This expansion creates a robust supply chain that supports American jobs and reduces dependence on international suppliers.
The future of American EV manufacturing looks bright, with automakers continuing to invest in new facilities and technologies. As more models enter production and battery technology improves, consumers can expect even more competitive options that combine American manufacturing quality with cutting-edge electric vehicle technology.
Making Your Choice
When considering an American-made EV, buyers benefit from several advantages: supporting domestic jobs, potentially qualifying for federal tax credits, and accessing a growing network of charging infrastructure. Whether you choose the market-leading Tesla Model Y, the affordable Hyundai Ioniq 5, or the powerful Ford F-150 Lightning, you’re participating in a transportation revolution that’s being built right here in America.