Whether upgrading their vintage Miatas and El Caminos or converting a classic Ford Model A, enthusiasts everywhere are electrifying their rides.
Key takeaways
- Convert, don’t replace: Keep beloved cars by retrofitting them electric.
- Options abound: Factory and boutique kits suit many vehicle types.
- Plan ahead: Costs, range, and regulations require careful preparation.
The electric vehicle revolution is here, but what if you’re not ready to part with your beloved classic car or reliable daily driver? EV conversion kits offer an innovative solution that allows car owners to retrofit their existing combustion engine vehicles with fully electric powertrains. This comprehensive guide explores how these conversion kits work, what options are available, and whether this transformation is right for you.
What Are EV Conversion Kits?
For years, inspired car enthusiasts and hobby builders across the internet have been converting gasoline vehicles into electric powerhouses, creating everything from an electric 1920s Ford Model A to a 1970s Ford F-100 Eluminator. The online community has tackled conversions across virtually every vehicle type imaginable – from vintage sports cars and classic trucks to exotic imports and even motorcycles – demonstrating the viability and creativity possible with EV retrofits. And with the right conversion kit, you can do this efficiently and affordably.
An EV conversion kit is a complete package of electric components designed to replace your vehicle’s internal combustion engine with an electric motor system. These kits typically include an electric motor, battery pack, controller, charging system, and all necessary wiring and mounting hardware. The conversion process involves removing the gas engine, fuel tank, and exhaust system, then installing the electric components to create a fully functional electric vehicle.
Popular EV Conversion Kit Options
The EV conversion market offers two main categories of solutions: factory-backed systems from major automotive manufacturers and vehicle-specific kits from specialized conversion companies.
Factory-Backed Solutions
Chevrolet eCrate System Chevrolet’s eCrate represents the gold standard in manufacturer-supported conversion solutions. This GM-engineered system delivers impressive performance with professional-grade components designed for reliability and longevity. The eCrate system is particularly appealing because it comes with full manufacturer support, comprehensive documentation, and warranty coverage that traditional aftermarket kits cannot match. Whether you’re converting a vintage Blazer or a classic El Camino, the eCrate system is designed to work seamlessly. It’s compatible with nearly any Chevy vehicle, offering a versatile solution for a wide range of builds.
Ford Performance Electric Crate Motors Ford has also entered the factory-backed conversion space, offering electric crate motor solutions that leverage their expertise in electric vehicle development. These systems provide the reliability and support that comes with OEM backing.
Vehicle-Specific Conversion Kits
Boutique automotive supply stores like EV West, Legacy EV, and Electrogenic offer some of the most comprehensive vehicle-specific conversion solutions available, including kits to retrofit your classic Volkswagen Beetle, Volkswagen VW Bus, Mazda Miata, Porsche 911, Land Rover Defender, or even a DeLorean DMC-12.
The Conversion Process: What to Expect
Converting your vehicle to electric power involves several key steps:
1. Assessment and Planning Professional evaluation determines if your vehicle is suitable for conversion, considering weight distribution, available space, and structural integrity.
2. Engine Removal The internal combustion engine, transmission (in some cases), fuel system, and exhaust components are completely removed.
3. Electric System Installation The electric motor is mounted, battery packs are positioned for optimal weight distribution, and the controller and charging systems are integrated.
4. Electrical Integration All vehicle systems are rewired to work with the new electric powertrain, including power steering, air conditioning, and lighting.
5. Testing and Calibration Extensive testing ensures all systems function correctly and safely before the vehicle returns to the road.
The Costs
EV conversion costs typically start around $6,000 for parts, with batteries and installation adding another $1,000 to $3,000. Premium, high-performance kits can run anywhere from $20,000 to $30,000. Your total investment will depend on several factors, including the complexity of the kit, the size of the battery pack (larger packs boost range but raise costs), the amount of professional labor involved (which can nearly double the overall expense), and whether your vehicle requires extensive modifications to accommodate the conversion.
Benefits of EV Conversion
Environmental Impact Converting existing vehicles reduces waste by extending their useful life while eliminating tailpipe emissions. This approach is often more environmentally friendly than manufacturing entirely new electric vehicles.
Performance Enhancement Electric motors provide instant torque, resulting in improved acceleration and a smoother, quieter driving experience. Many converted vehicles actually outperform their original gasoline counterparts.
Reduced Operating Costs Electric vehicles cost significantly less to operate, with lower fuel costs and reduced maintenance requirements due to fewer moving parts.
Preservation of Classic Vehicles Conversion allows owners to modernize vintage cars while maintaining their aesthetic appeal and emotional value.
Challenges and Considerations
Technical Complexity EV conversions require significant mechanical and electrical expertise. Most projects benefit from professional installation to ensure safety and reliability.
Range Limitations Converted vehicles may have limited range compared to purpose-built EVs, depending on battery capacity and vehicle efficiency.
Regulatory Compliance Some jurisdictions require inspections, certifications, or modifications to registration and insurance when converting vehicles to electric power.
Resale Value Converted vehicles may have uncertain resale values, as the market for modified vehicles can be limited.
The Future of EV Conversions
As electric vehicle technology advances and costs decrease, conversion kits are becoming more sophisticated and affordable. New plug-and-play systems reduce installation complexity, while improved battery technology extends range and reduces weight. The growing conversion market also means better part availability and more experienced installers.
Conclusion
EV conversion kits offer an exciting pathway to electric driving without sacrificing beloved vehicles. Whether you’re looking to reduce environmental impact, enjoy electric performance, or preserve a classic car for the future, conversion kits provide a viable alternative to purchasing new. However, successful conversions require careful planning, appropriate budgeting, and realistic expectations about the process and results.
Before starting any conversion project, research thoroughly, consult with experienced professionals, and ensure your local regulations support converted vehicles. With proper execution, an EV conversion can provide years of efficient, enjoyable electric driving while giving new life to your existing vehicle.